Custom Ceramic Product Manufacturing Process

1. Initial Consultation & Requirement Analysis
  • Client Inquiry: Client provides product specifications (e.g., design, dimensions, material type, glaze color, quantity, and intended use).
  • Feasibility Review: Factory evaluates technical feasibility, material compatibility, and production capacity.
  • Quotation: Provide a detailed quote including unit price, mold costs (if applicable), production timeline, and shipping terms.
2.Design Confirmation & Prototyping

Design Finalization

  • Client submits sketches, CAD files, or reference images.

  • Factory creates 3D renderings or technical drawings for approval.

Mold Development

  • Custom molds are crafted for unique shapes (plaster, resin, or CNC molds).

  • Mold cost is confirmed and invoiced separately (non-refundable).

Sample Production

    • Trial production of physical prototypes (1–3 samples).

    • Client reviews samples for aesthetics, size, color, and functionality.

    • Revisions (if needed) are limited to 2 rounds to avoid delays.

3. Contract & Payment
  • Agreement Signing: Formal contract outlining specifications, pricing, timelines, quality standards, and liability terms (e.g., IP ownership).
  • Payment Terms:
    • Deposit: 30–50% upfront payment to commence production.
    • Balance: Paid before shipment or upon completion (as agreed).
4. Mass Production

Raw Material Preparation

Sourcing high-quality clay, glazes, and pigments per client requirements.

Forming Process

  • Techniques: Slip casting, jiggering, pressing, or hand-throwing.

  • Greenware drying and initial inspection.

Firing & Glazing

  • Bisque firing (first kiln firing at 900–1100°C).

  • Glaze application (dip, spray, or hand-painting).

  • Final firing (1200–1400°C, depending on material).

Quality Control (QC)

  • Dimensional accuracy, glaze consistency, and defect checks (cracks, warping).

  • Compliance with client’s quality standards (e.g., ASTM, ISO).

5. Packaging & Shipping

Custom Packaging

  • Foam inserts, dividers, or carton boxes to prevent breakage.

  • Branding options (logo printing on packaging).

Logistics

  • Arrange shipping (sea/air freight) and handle customs documentation.

  • Provide tracking details and estimated delivery date.

6. After-Sales Support
  • Delivery Confirmation: Ensure client receives goods undamaged.
  • Feedback & Reorder: Address post-delivery concerns and facilitate repeat orders.
7. Semi-Customized Products

For clients seeking cost-effective solutions, we offer semi-customization of existing products or stock items. This allows for personalization without the need for full custom production.

Available Customization Options

  • Logo Printing:

    • High-Temperature Decals: Durable and fade-resistant logos applied during the glazing process.

    • Hand-Painted Logos: Artisan-crafted designs for a premium, unique look.

  • Electroplating: Add metallic finishes (e.g., gold, silver, or copper) to enhance product aesthetics.

  • Glaze Color Changes: Modify the glaze color to match brand or design requirements.

8. Key Notes for Clients
  • Lead Time: Typically 30–60 days (varies by complexity and order volume).
  • MOQ: Minimum order quantity applies for custom designs.
  • Sustainability: Eco-friendly materials and processes available upon request.
Product Gallery